广东鑫山日处理5吨低温蒸发结晶设备,搭配定制化全流程高盐废水处理工艺,涵盖废水收集、预处理等6大环节,依托低温蒸馏技术,能耗180度/吨,适配化工/电镀等行业,实现废水达标排放与资源回收,稳定高效且提供一站式售后运维。Guangdong Xinshan's 5 ton/day low-temperature evaporation crystallization equipment is matched with a customized full-process high-salt wastewater treatment process, including 6 links such as wastewater collection and pretreatment. Relying on low-temperature distillation technology, energy consumption is 180 degrees/ton, suitable for chemical, electroplating and other industries, realizin

广东鑫山日处理5吨低温蒸发结晶设备,结合核心参数与低温蒸馏技术优势,形成四大差异化特色,兼顾高效性、经济性与稳定性,全方位适配中小型企业高盐废水处理需求,区别于传统同类设备,核心特色如下:
Combined with core parameters and the advantages of low-temperature distillation technology, Guangdong Xinshan's low-temperature evaporation crystallization equipment with a daily treatment capacity of 5 tons forms four differentiated characteristics, taking into account efficiency, economy and stability, fully adapting to the high-salt wastewater treatment needs of small and medium-sized enterprises, different from traditional similar equipment, and the core characteristics are as follows:
其一,节能高效,运行成本低。设备搭载65KW总功率设计,依托低温蒸馏技术,将能耗精准控制在180度/吨,比传统高温蒸发设备节能30%以上,大幅降低中小型企业日均5吨高盐废水处理的运营成本,同时每小时稳定处理250L废水,精准匹配5吨/天的处理需求,无废水积压隐患。
First, energy-saving and efficient, with low operating costs. Equipped with a 65KW total power design, the equipment relies on low-temperature distillation technology to accurately control energy consumption at 180 degrees per ton, which is more than 30% more energy-saving than traditional high-temperature evaporation equipment, greatly reducing the operating cost of treating 5 tons of high-salt wastewater per day for small and medium-sized enterprises. At the same time, it stably treats 250L of wastewater per hour, accurately matching the daily treatment demand of 5 tons, without the hidden danger of wastewater backlog.
其二,材质优质,适配性广。蒸发缸与螺旋刮刀均可选配316L/2205/2507/钛材等耐腐蚀材质,可根据化工、电镀等不同行业废水的腐蚀性强度灵活选择,有效避免废水腐蚀导致的设备损坏,延长设备使用寿命,同时可稳定处理含盐量5%-25%的各类高盐废水,适配多种工业场景。
Second, high-quality materials and wide adaptability. Both the evaporation cylinder and the spiral scraper can be optional with corrosion-resistant materials such as 316L/2205/2507/titanium. They can be flexibly selected according to the corrosion intensity of wastewater in different industries such as chemical engineering and electroplating, effectively avoiding equipment damage caused by wastewater corrosion, extending the service life of the equipment, and stably treating various high-salt wastewater with salt content of 5%-25%, adapting to a variety of industrial scenarios.
其三,结构紧凑,操作便捷。设备尺寸仅为5300*1800*3400mm,结构紧凑,无需占用大量厂房空间,适配中小型企业场地有限的痛点;同时自动化程度高,可实现24小时连续运行,无需大量人工值守,仅需1-2名工作人员进行日常巡检与维护,降低人力成本。
Third, compact structure and convenient operation. The equipment size is only 5300*1800*3400mm, with a compact structure, no need to occupy a lot of plant space, adapting to the pain point of limited space for small and medium-sized enterprises; at the same time, it has high automation, can realize 24-hour continuous operation, no need for a lot of manual on duty, only 1-2 staff are needed for daily inspection and maintenance, reducing labor costs.
其四,合规环保,资源可回收。设备采用低温负压蒸发原理,全程无二次污染,处理后的废水水质完全符合国家环保排放标准,确保企业高盐废水达标排放,彻底规避环保处罚风险;同时可将废水中的盐类物质充分结晶分离,实现盐资源回收再利用,真正做到“变废为宝”,契合绿色环保发展理念。
Fourth, compliant and environmentally friendly, with recyclable resources. The equipment adopts the principle of low-temperature negative pressure evaporation, with no secondary pollution throughout the process. The quality of treated wastewater fully meets the national environmental protection discharge standards, ensuring that enterprises' high-salt wastewater is discharged up to standard, and completely avoiding the risk of environmental penalties; at the same time, it can fully crystallize and separate the salt substances in the wastewater, realize the recycling of salt resources, truly achieve "turning waste into treasure", and conform to the concept of green and environmental protection development.
广东鑫山日处理5吨低温蒸发结晶设备,核心依托自主研发的低温蒸馏技术(low-temperature distillation technology),采用低温负压蒸发原理,全程模拟自然蒸发过程,通过科学的热量交换与负压控制,实现高盐废水的高效蒸发、浓缩与结晶,最终达成废水达标排放与资源回收的双重目标,具体工作原理分为四大步骤,流程清晰、运行稳定:
Guangdong Xinshan's low-temperature evaporation crystallization equipment with a daily treatment capacity of 5 tons relies on the independently developed low-temperature distillation technology (low-temperature distillation technology) as the core, adopts the principle of low-temperature negative pressure evaporation, simulates the natural evaporation process throughout the whole process, and realizes efficient evaporation, concentration and crystallization of high-salt wastewater through scientific heat exchange and negative pressure control, ultimately achieving the dual goals of up-to-standard wastewater discharge and resource recovery. The specific working principle is divided into four steps, with clear process and stable operation:
第一步,废水预处理。将日均5吨的工业高盐废水收集后,导入设备预处理单元,去除废水中的悬浮杂质、胶体、有害有机物等,避免杂质进入核心蒸发单元,造成设备结垢、堵塞,影响设备运行效率与使用寿命,为后续蒸发结晶处理奠定基础。
Step 1: Wastewater pretreatment. After collecting 5 tons of industrial high-salt wastewater per day, it is introduced into the equipment's pretreatment unit to remove suspended impurities, colloids, harmful organic substances, etc. from the wastewater, avoiding impurities entering the core evaporation unit, causing equipment scaling and blockage, affecting equipment operation efficiency and service life, and laying the foundation for subsequent evaporation and crystallization treatment.
第二步,低温负压蒸发。预处理后的废水进入核心蒸发缸(材质可选316L/2205/2507/钛材),设备通过负压系统将蒸发腔体内的气压降至标准大气压以下,使废水的沸点降至60-80℃,搭配65KW总功率的高效换热系统,快速将废水加热至沸点,实现低温蒸发,最大限度减少能耗损耗,契合180度/吨的低能耗设计。
Step 2: Low-temperature negative pressure evaporation. The pretreated wastewater enters the core evaporation cylinder (material optional 316L/2205/2507/titanium). The equipment reduces the air pressure in the evaporation chamber below the standard atmospheric pressure through the negative pressure system, reducing the boiling point of the wastewater to 60-80℃. Combined with the efficient heat exchange system with 65KW total power, it quickly heats the wastewater to the boiling point, realizing low-temperature evaporation, minimizing energy consumption loss, and conforming to the low energy consumption design of 180 degrees per ton.
第三步,浓缩与结晶。随着废水不断蒸发,水分转化为水蒸气排出,废水中的盐类物质浓度逐渐升高,当浓度达到饱和状态后,盐类物质开始析出结晶;设备内置316L/2205/2507/钛材螺旋刮刀,匀速转动刮除蒸发缸内壁的结晶,避免结晶附着结垢,确保设备连续稳定运行,同时将结晶收集至专用容器中,便于后续回收再利用。
Step 3: Concentration and crystallization. As the wastewater continues to evaporate, water is converted into water vapor and discharged, and the concentration of salt substances in the wastewater gradually increases. When the concentration reaches saturation, salt substances begin to precipitate and crystallize; the equipment is equipped with a 316L/2205/2507/titanium spiral scraper, which rotates at a constant speed to scrape off the crystals on the inner wall of the evaporation cylinder, avoiding crystal adhesion and scaling, ensuring continuous and stable operation of the equipment, and collecting the crystals into a special container for subsequent recycling.
第四步,冷凝回用与达标排放。蒸发产生的水蒸气进入冷凝系统,冷却后转化为纯净的蒸馏水,可直接回用于企业生产环节,实现废水资源化利用;若无需回用,蒸馏水可直接排放(完全符合国家环保排放标准);结晶收集后可进行进一步处理,实现盐资源回收,真正达成“废水零浪费、排放全合规”的目标。
Step 4: Condensation reuse and up-to-standard discharge. The water vapor generated by evaporation enters the condensation system, and is converted into pure distilled water after cooling, which can be directly reused in the enterprise's production links to realize wastewater resource utilization; if reuse is not needed, the distilled water can be directly discharged (fully meeting the national environmental protection discharge standards); after the crystals are collected, they can be further processed to realize salt resource recovery, truly achieving the goal of "zero wastewater waste and full compliance with discharge".
参数名称 | 具体规格 |
|---|---|
日处理量 | 5吨/天 |
每小时处理量 | 250L/H |
设备尺寸 | 5300*1800*3400mm |
蒸发缸材质 | 316L/2205/2507/钛材(可选配) |
螺旋刮刀材质 | 316L/2205/2507/钛材(可选配) |
总功率 | 65KW |
能耗 | 180度/吨 |
广东鑫山日处理5吨低温蒸发结晶设备,已成功落地多家中小型工业企业,覆盖化工、电镀、食品加工等多个行业,凭借高效、节能、合规的优势,赢得了客户的广泛认可,其中某中小型化工企业的应用案例最具代表性,详细展示设备的实际处理效果与应用价值,为同行业企业提供参考。
Guangdong Xinshan's low-temperature evaporation crystallization equipment with a daily treatment capacity of 5 tons has been successfully put into use in many small and medium-sized industrial enterprises, covering chemical engineering, electroplating, food processing and other industries. With the advantages of high efficiency, energy saving and compliance, it has won wide recognition from customers. Among them, the application case of a small and medium-sized chemical enterprise is the most representative, which details the actual treatment effect and application value of the equipment, providing reference for enterprises in the same industry.
该案例中,广东鑫山为客户提供“设备供应+定制化工艺调试+售后运维”一站式服务,结合客户化工高盐废水特性,选用2205材质蒸发缸与螺旋刮刀,搭配专属高盐废水处理方案(high-salt wastewater treatment scheme),确保设备适配客户日均5吨、含盐量18%的化工高盐废水处理需求,设备运行至今,稳定达标,未出现任何环保违规问题,同时实现盐资源回收再利用,为客户降低了运营成本与环保风险。
In this case, Guangdong Xinshan provided the customer with one-stop services including "equipment supply + customized process commissioning + after-sales operation and maintenance". Combined with the characteristics of the customer's chemical high-salt wastewater, it selected 2205 material evaporation cylinder and spiral scraper, matched with an exclusive high-salt wastewater treatment scheme (high-salt wastewater treatment scheme), ensuring that the equipment adapts to the customer's daily treatment demand of 5 tons of chemical high-salt wastewater with 18% salt content. The equipment has been running stably and up to standard so far, without any environmental violations, and at the same time realized the recycling of salt resources, reducing the operating cost and environmental risk for the customer.