热泵低温结晶器_广东鑫山低温蒸馏高盐废水处理厂家 Heat Pump Low-Temperature Crystallizer_Guangdong Xinshan High-Salt Wastewater Treatment

日处理10吨低温蒸发结晶设备_广东鑫山_全流程高盐废水处理工艺厂家 10 Ton/Day Low-Temperature Evaporation Crystallization Equipment_G

广东鑫山日处理5吨低温蒸发结晶设备,搭配定制化全流程高盐废水处理工艺,涵盖废水收集、预处理等6大环节,依托低温蒸馏技术,能耗180度/吨,适配化工/电镀等行业,实现废水达标排放与资源回收,稳定高效且提供一站式售后运维。Guangdong Xinshan's 5 ton/day low-temperature evaporation crystallization equipment is matched with a customized full-process high-salt wastewater treatment process, including 6 links such as wastewater collection and pretreatment. Relying on low-temperature distillation technology, energy consumption is 180 degrees/ton, suitable for chemical, electroplating and other industries, realizin


产品细节

产品特色

广东鑫山日处理10吨低温蒸发结晶设备,结合核心参数与低温蒸馏技术优势,形成四大差异化特色,兼顾高效性、经济性与稳定性,全方位适配中小型企业高盐废水处理需求,区别于传统同类设备,核心特色如下:

Combined with core parameters and the advantages of low-temperature distillation technology, Guangdong Xinshan's low-temperature evaporation crystallization equipment with a daily treatment capacity of 10 tons forms four differentiated characteristics, taking into account efficiency, economy and stability, fully adapting to the high-salt wastewater treatment needs of small and medium-sized enterprises, different from traditional similar equipment, and the core characteristics are as follows:

其一,节能高效,运行成本低。设备搭载135KW总功率设计,依托低温蒸馏技术,将能耗精准控制在180度/吨,比传统高温蒸发设备节能30%以上,大幅降低中小型企业日均10吨高盐废水处理的运营成本,同时每小时稳定处理5000L废水,精准匹配10吨/天的处理需求,无废水积压隐患。

First, energy-saving and efficient, with low operating costs. Equipped with a 135KW total power design, the equipment relies on low-temperature distillation technology to accurately control energy consumption at 180 degrees per ton, which is more than 30% more energy-saving than traditional high-temperature evaporation equipment, greatly reducing the operating cost of treating 5 tons of high-salt wastewater per day for small and medium-sized enterprises. At the same time, it stably treats 500L of wastewater per hour, accurately matching the daily treatment demand of 10 tons, without the hidden danger of wastewater backlog.

其二,材质优质,适配性广。蒸发缸与螺旋刮刀均可选配316L/2205/2507/钛材等耐腐蚀材质,可根据化工、电镀等不同行业废水的腐蚀性强度灵活选择,有效避免废水腐蚀导致的设备损坏,延长设备使用寿命,同时可稳定处理含盐量5%-25%的各类高盐废水,适配多种工业场景。

Second, high-quality materials and wide adaptability. Both the evaporation cylinder and the spiral scraper can be optional with corrosion-resistant materials such as 316L/2205/2507/titanium. They can be flexibly selected according to the corrosion intensity of wastewater in different industries such as chemical engineering and electroplating, effectively avoiding equipment damage caused by wastewater corrosion, extending the service life of the equipment, and stably treating various high-salt wastewater with salt content of 5%-25%, adapting to a variety of industrial scenarios.

其三,结构紧凑,操作便捷。设备尺寸仅为5300*1800*3400mm,结构紧凑,无需占用大量厂房空间,适配中小型企业场地有限的痛点;同时自动化程度高,可实现24小时连续运行,无需大量人工值守,仅需1-2名工作人员进行日常巡检与维护,降低人力成本。

Third, compact structure and convenient operation. The equipment size is only 5300*1800*3400mm, with a compact structure, no need to occupy a lot of plant space, adapting to the pain point of limited space for small and medium-sized enterprises; at the same time, it has high automation, can realize 24-hour continuous operation, no need for a lot of manual on duty, only 1-2 staff are needed for daily inspection and maintenance, reducing labor costs.

其四,合规环保,资源可回收。设备采用低温负压蒸发原理,全程无二次污染,处理后的废水水质完全符合国家环保排放标准,确保企业高盐废水达标排放,彻底规避环保处罚风险;同时可将废水中的盐类物质充分结晶分离,实现盐资源回收再利用,真正做到“变废为宝”,契合绿色环保发展理念。

Fourth, compliant and environmentally friendly, with recyclable resources. The equipment adopts the principle of low-temperature negative pressure evaporation, with no secondary pollution throughout the process. The quality of treated wastewater fully meets the national environmental protection discharge standards, ensuring that enterprises' high-salt wastewater is discharged up to standard, and completely avoiding the risk of environmental penalties; at the same time, it can fully crystallize and separate the salt substances in the wastewater, realize the recycling of salt resources, truly achieve "turning waste into treasure", and conform to the concept of green and environmental protection development.


工作原理

广东鑫山日处理10吨低温蒸发结晶设备——技术原理与核心优势

广东鑫山自主研发的日处理10吨低温蒸发结晶设备,以低温蒸馏技术(Low-Temperature Distillation Technology) 为核心,采用低温负压蒸发原理,全程模拟自然蒸发过程,通过精准热量交换与智能负压控制,实现高盐废水的高效蒸发、浓缩与结晶,同步达成废水达标排放资源循环回收双重目标。设备运行流程清晰、稳定性强,具体工作原理如下:

一、废水预处理:保障核心单元高效运行

日均10吨工业高盐废水经收集后,首先导入预处理单元,通过物理过滤+化学调理工艺,去除悬浮杂质、胶体及有害有机物,从源头避免杂质进入核心蒸发单元导致结垢、堵塞,延长设备寿命,为后续蒸发结晶奠定洁净基础。

二、低温负压蒸发:低能耗高效蒸发核心

预处理后的废水进入核心蒸发缸(材质可选316L/2205/2507/钛材,耐腐抗结垢),设备通过负压系统将蒸发腔气压降至标准大气压以下,使废水沸点降至60-80℃(远低于常压沸点),搭配65KW高效换热系统快速升温至沸点,实现低温蒸发。此过程最大限度减少高温对盐分的破坏,同时契合180kWh/吨的低能耗设计(较传统蒸发设备节能30%以上),兼顾效率与经济性。

三、浓缩与结晶:连续稳定运行+结晶自动收集

废水持续蒸发过程中,水分转化为水蒸气排出,盐分浓度逐步升高至饱和状态后自发析晶。设备内置316L/2205/2507/钛材螺旋刮刀,通过匀速旋转自动刮除蒸发缸内壁结晶,彻底避免结垢附着,确保24小时连续稳定运行。析出的结晶实时收集至专用容器,便于后续提纯回收(如工业盐再利用)。

四、冷凝回用与达标排放:资源循环+合规处置

蒸发产生的水蒸气进入冷凝系统冷却后,转化为纯净蒸馏水

  • 若企业有回用需求,可直接接入生产环节(如设备冷却、清洗用水),实现废水资源化利用率>90%


  • 若无回用需求,蒸馏水经检测完全符合国家《污水综合排放标准》(GB8978-1996),可直接排放;


  • 收集的结晶经简单提纯即可作为工业盐回收,真正实现“废水零浪费、排放全合规、资源再增值”的闭环目标。


Guangdong Xinshan 10 Tons/Day Low-Temperature Evaporation Crystallization Equipment – Technical Principles & Core Advantages

Relying on independently developed Low-Temperature Distillation Technology, Guangdong Xinshan’s 10-tons/day low-temperature evaporation crystallization equipment adopts the low-temperature negative pressure evaporation principle, simulating natural evaporation throughout the process. Through precise heat exchange and intelligent negative pressure control, it achieves efficient evaporation, concentration, and crystallization of high-salt wastewater, simultaneously meeting up-to-standard discharge and resource recycling goals. The process is clear and stable, with the following four key steps:

  1. Wastewater Pretreatment: 10 tons of industrial high-salt wastewater per day are collected and fed into the pretreatment unit to remove suspended solids, colloids, and harmful organics, preventing scaling/clogging in the core evaporation unit, extending equipment lifespan, and ensuring clean feed for subsequent steps.


  2. Low-Temperature Negative Pressure Evaporation: Pretreated wastewater enters the core evaporation cylinder (material options: 316L/2205/2507/titanium, corrosion-resistant), where the negative pressure system reduces chamber pressure below atmospheric level, lowering the boiling point to 60-80℃. Paired with a 65KW high-efficiency heat exchange system, rapid heating enables low-temperature evaporation, minimizing energy loss and aligning with the low energy consumption design of 180kWh/ton (30%+ more efficient than traditional equipment).


  3. Concentration & Crystallization: As water evaporates, salt concentration rises to saturation and precipitates. A built-in 316L/2205/2507/titanium spiral scraper rotates uniformly to scrape crystals from the cylinder wall, avoiding scaling and ensuring 24/7 continuous operation. Crystals are collected in dedicated containers for easy recycling (e.g., industrial salt reuse).


  4. Condensation Reuse & Up-to-Standard Discharge: Vapor from evaporation enters the condensation system, cooling into pure distilled water:


    • Reusable for production (e.g., cooling, cleaning) with a wastewater reuse rate >90%;


    • Directly dischargeable if unused (meeting China’s Integrated Wastewater Discharge StandardGB8978-1996);


    • Collected crystals can be purified for salt resource recovery, achieving a closed loop of "zero wastewater waste, full compliance, and resource value-added".



产品参数

参数名称

具体规格

日处理量

10吨/天

每小时处理量

5000L/H

设备尺寸

7300*2800*5300mm

蒸发缸材质

316L/2205/2507/钛材(可选配)

螺旋刮刀材质

316L/2205/2507/钛材(可选配)

总功率

135KW

能耗

180度/吨


客户案例

广东鑫山日处理10吨低温蒸发结晶设备,已成功落地多家中小型工业企业,覆盖化工、电镀、食品加工等多个行业,凭借高效、节能、合规的优势,赢得了客户的广泛认可,其中某中小型化工企业的应用案例最具代表性,详细展示设备的实际处理效果与应用价值,为同行业企业提供参考。


Guangdong Xinshan's low-temperature evaporation crystallization equipment with a daily treatment capacity of 10 tons has been successfully put into use in many small and medium-sized industrial enterprises, covering chemical engineering, electroplating, food processing and other industries. With the advantages of high efficiency, energy saving and compliance, it has won wide recognition from customers. Among them, the application case of a small and medium-sized chemical enterprise is the most representative, which details the actual treatment effect and application value of the equipment, providing reference for enterprises in the same industry.


该案例中,广东鑫山为客户提供“设备供应+定制化工艺调试+售后运维”一站式服务,结合客户化工高盐废水特性,选用2205材质蒸发缸与螺旋刮刀,搭配专属高盐废水处理方案(high-salt wastewater treatment scheme),确保设备适配客户日均5吨、含盐量18%的化工高盐废水处理需求,设备运行至今,稳定达标,未出现任何环保违规问题,同时实现盐资源回收再利用,为客户降低了运营成本与环保风险。


In this case, Guangdong Xinshan provided the customer with one-stop services including "equipment supply + customized process commissioning + after-sales operation and maintenance". Combined with the characteristics of the customer's chemical high-salt wastewater, it selected 2205 material evaporation cylinder and spiral scraper, matched with an exclusive high-salt wastewater treatment scheme (high-salt wastewater treatment scheme), ensuring that the equipment adapts to the customer's daily treatment demand of 5 tons of chemical high-salt wastewater with 18% salt content. The equipment has been running stably and up to standard so far, without any environmental violations, and at the same time realized the recycling of salt resources, reducing the operating cost and environmental risk for the customer.


选配装置

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